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Contrastive Analysis of Ordinary Bearing Steel GCr15 & military Steel GCr15Z 

Feb . 07, 2025 16:25 Back to list

Contrastive Analysis of Ordinary Bearing Steel GCr15 & military Steel GCr15Z 

In the large family of steel materials, bearing steel is a crucial category. They are like the "unsung heroes" of mechanical operation, silently ensuring the stable operation of various types of equipment. Today, let's take an in - depth look at the ordinary bearing steel GCr15 and the military - specific GCr15Z to see what the differences are between them.

Let's start with the ordinary bearing steel GCr15. It is a "frequent visitor" in the industrial field and is widely used in the manufacturing of bearings for various mechanical equipment. From the precision bearings in automobile engines to the rotating parts of large - scale machinery in factories, its presence can be seen everywhere. This is because GCr15 has a certain degree of hardness and wear resistance, which can meet the needs of daily industrial production. Moreover, its price is relatively affordable, offering high cost - effectiveness.

Now, let's look at the military steel GCr15Z. It was developed to meet the extremely strict requirements of military equipment for materials. Military equipment often has to face harsh environments such as high temperature, high humidity, and high salt fog, and also has to withstand huge impact forces and frictional forces. Therefore, the performance requirements for steel materials are extremely high. GCr15Z was developed specifically to meet these challenges and is "tailor - made" for the manufacturing of bearings in the military field.

Performance

 

Let's carefully compare these two types of steel from several key aspects, including chemical composition, physical properties, and application scenarios.

Comparison Items

Ordinary Bearing Steel  GCr15 

      Steel GCr15Z)

      Difference Analysis

Chemical Composition

C: 0.95 - 1.05%, Si: 0.15 - 0.35%, Mn: 0.25 - 0.45%, Cr: 1.40 - 1.65%, P ≤ 0.025%, S ≤ 0.015%, etc.

C: 0.97%, Si: 0.29%, Mn: 0.34%, Cr: 1.54%, P: 0.0133%, S: 0.0014%, etc.

The Cr content is slightly higher, hardenability and wear resistance will better

Metallographic Structure - Non-metallic Inclusions

The individual levels of plastic inclusions, brittle inclusions, and punctate inclusions are generally ≤ 1.0.

Plastic inclusions: 1.0 level, brittle inclusions: 1.0 level, punctate inclusions: 1.0 level

It meets the standard requirements and is similar to ordinary bearing steel.

Metallographic Structure - Carbide Non-uniformity

There are corresponding grade requirements for banding, network, and liquation, etc.

Carbide banding: 1.5 level, network: 2.0 level, liquation: 0 level

The banding and network levels affect the performance uniformity and fatigue life, and this test is qualified.

Metallographic Structure - Annealed Structure

Generally required to be in the range of 2 - 4 levels.

2 levels

It meets the standard requirements and is similar to ordinary bearing steel.

Metallographic Structure - Surface Decarburization Layer

Generally required to be ≤ 0.40mm.

0.35mm

It meets the standard requirements and is similar to ordinary bearing steel.

Mechanical Properties - Hardness (HBW)

179 - 207

198 - 204

The hardness is close to the upper limit, with better wear resistance but Processing difficulty increases.

Product Application
Due to performance differences, the application scenarios of GCr15 and GCr15Z are also different.
 
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    For common equipment such as motors, machine tools, and auto parts, it can play a stable role and provide reliable guarantee for the normal operation of these devices.

    GCr15Z, with its outstanding performance, plays a crucial role in the military field. It is indispensable in the manufacturing of bearings for military equipment such as tanks, fighter jets, and naval vessels. In the transmission system of a tank, the bearings made of GCr15Z can withstand immense pressure and friction, ensuring that the tank can move smoothly even on complex terrains. In the engine of a fighter jet, these bearings can operate stably under the harsh conditions of high temperature and high speed, guaranteeing the reliable operation of the engine.

    Although both the ordinary bearing steel GCr15 and the military - use steel GCr15Z are called "bearing steel", there are significant differences in their chemical compositions, physical properties, and application scenarios. Each of them gives full play to its unique advantages and contributes to industrial production and national defense construction.

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